Wie lange halten Matratzenfedermaschinen typischerweise?

Machines are expensive—and mattress spring machines are no exception. If you’re investing in one, you’d want to know: how long will it last?

Most mattress spring machines last 10–15 years with proper maintenance. With good practices, some machines can last over 20 years. But poor upkeep can shorten that life drastically.

Knowing the lifespan of your machinery helps you plan production, budget replacements, and avoid sudden downtime.

What Is the Typical Lifespan of Mattress Spring Machines?

All machines age, but not equally.

The typical lifespan of mattress spring machines falls between 10 and 15 years, depending on their usage, maintenance, and build quality. In ideal conditions with light use, some machines can reach or exceed 20 years. However, if they’re used around the clock in harsh factory conditions, this can drop below 8 years.

Lifespan Estimates by Machine Type:

What Factors Affect the Machine’s Longevity?

Not all machines wear out the same. Several factors directly affect how long a spring machine will stay in service.

1. Usage Intensity

• Continuous operation (24/7) accelerates wear and tear.
• Machines used for short shifts in controlled batches tend to last longer.

2. Maintenance Practices

• Regular cleaning, lubrication, and part replacement extend the machine’s life.
• Skipping scheduled maintenance leads to friction damage and misalignments.

3. Operating Environment

• Dust, humidity, oder temperature fluctuations can stress electronics and metal components.
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4. Operator Training

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What Are the Signs a Machine Is Wearing Out?

If you watch closely, most machines show signs before they fail.

Warning Signs:

• Inconsistent spring tension or size
• Frequent stops or alarms
• Increased rejection rates
• Strange noises or vibrations
• Higher power usage

As these signs appear more often, it may be time to consider major repairs—or replacement.

Should You Repair or Replace?

It’s a big decision. Here’s a quick way to think about it:

Rule of Thumb:

If annual repair costs exceed 20% of the cost of a new machine for two years in a row—replace it.

Cost Comparison Table:

Upgrading to newer models may also reduce electricity consumption and increase speed—paying off over time.

Real-World Example

A mattress factory in Vietnam using high-quality twin-wire pocket spring machines from a top European brand reported:

• 12+ years of operation with minimal repairs
• Only 2 major parts replaced over the machine’s lifetime
• Daily cleaning and weekly preventive maintenance

Another factory using entry-level models without a maintenance plan had to replace 3 machines after just 6 years due to wear and mechanical failures.

Fazit

Mattress spring machines typically last 10 to 15 years, but with good maintenance and the right operating environment, they can last even longer. Investing in a reputable brand, training staff properly, and following a preventive maintenance schedule are the keys to machine longevity.

The better you treat your machine, the longer it will return value to your production line.