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Mattress production relies on precise and durable machinery—but without good maintenance, even the best machines will break down fast.

To extend the lifespan of mattress equipment, factories must clean, inspect, and maintain their machines regularly, while training staff and using protective systems to avoid damage and reduce downtime.

If you run a mattress factory and want stable output, lower costs, and fewer machine failures—read on. I’ll show you the same maintenance strategies I recommend to clients across Southeast Asia and Europe.

Why does regular cleaning prevent major failures?

Dust and spring shavings may look harmless—but they silently wear down machine parts and cause breakdowns.

Regular cleaning removes debris from critical components like rollers, belts, and sensors, reducing friction, overheating, and misalignment.

At our own factory in Foshan, we clean every spring machine at least once per shift. We train clients to do the same. Compressed air is used to blow out dust in tight spots. Touchscreens are wiped down to prevent lag. Grease points are checked weekly. The result: fewer stuck springs, smoother bag sealing, and better machine uptime.

Recommended Cleaning Checklist

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cURL Too many subrequests.	Wipe touch panels, clean debris from feeding zone
Hebdomadaire	Air-blow motor vents, check for oil leaks
cURL Too many subrequests.	Deep clean rollers, check heating elements
Quarterly	Full panel wipe-down, dust sensors and PLC boards

Should you always use protective covers and guards?

Loose wires, flying springs, or grease splashes—they all spell trouble for unprotected parts.

We recommend using machine covers, transparent guards, and insulation shields to reduce dirt buildup and protect sensors or wiring.

Some factories skip this for convenience—but it’s risky. One client in Jakarta lost 4 hours of production because an exposed wire caught in a spring bundle. Since then, we helped them install a clear PC shield and downtime dropped 70%.

How does proper lubrication extend equipment life?

Metal on metal is a recipe for noise, heat, and failure.

Applying the right grease to gears, chains, and guide rails prevents excessive wear and overheating.

We recommend lithium-based grease for general bearings, and silicone oil for heat-sensitive zones like sealing stations. Over-lubrication is also a problem—it can attract dust or cause belt slippage. That’s why our machines come with grease points and instructions marked on the frame.

What kind of support structure is ideal for heavy machines?

A shaky base = vibrating parts = imprecise movement = faster damage.

Always install spring machines and compression lines on level, reinforced flooring with vibration-absorbing feet or pads.

Our machines weigh up to 10,000 kg. Uneven ground can throw off servo accuracy or cause minor misalignments over time. For clients in older factories, we provide leveling wedges and optional steel pads to stabilize machines on tiled or sloped floors.

Why is operator training critical to maintenance?

Even the best equipment won’t last if it’s misused.

Untrained workers may run machines at wrong settings, skip warm-up steps, or ignore alarms—causing stress on parts and faster wear.

We offer remote and onsite training for clients, especially in Southeast Asia. Topics include:

• Touchscreen parameter setup
• Auto vs. manual mode switching
• How to safely remove stuck springs
• How to grease and calibrate sensors

Just last month, a new factory in Thailand reduced seal failures by 40% after training their operators with our provided manuals and videos.

When should you replace consumable parts?

Worn-out belts, knives, or heating elements can quietly ruin your product output.

Track part usage and replace them at set intervals—even if they “still look okay.”

Here’s a basic guideline we give our clients:

Spare Parts Lifecycle

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cURL Too many subrequests.	12–18 mois	cURL Too many subrequests.
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cURL Too many subrequests.	6–9 months	cURL Too many subrequests.

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Conclusion

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