ポケットスプリングマットレスの機械選びのポイントは何ですか？

If your machines are slow, inconsistent, or hard to maintain, you’re losing time and money. Worse—your customers can feel it.

To choose the right pocket spring mattress machinery, focus on speed, stability, material compatibility, automation level, and after-sales service. A good machine makes production smooth, saves labor, and improves quality.

Many factory owners ask me: which machine is the best? The truth is—it depends on your goals. Let me walk you through what matters, and how I help my clients (like you) make smart investments.

What is Pocket Spring Technology?

Your customers expect quiet, comfortable, and supportive mattresses.

Pocket spring mattresses use individual coils encased in non-woven fabric. This lets each coil move independently, reducing motion transfer and improving sleep quality.

This design requires your machinery to be accurate and precise. Each coil must be placed, compressed, sealed, and cut in perfect sync. A small mistake can affect the entire mattress. If you’re planning to scale your production, understanding this core technology is step one.

What is a Multi-Zone Pocket Spring Machine?

Let’s talk about customization—a trend your customers expect and your competitors are embracing fast.

A multi-zone pocket spring machine takes mattress design up a notch. Unlike basic machines that produce uniform spring rows, these advanced systems let you program different coil gauges or tensions for separate “zones” within a single mattress.

Think of it this way: you can make the middle firmer for back support, keep the shoulder and leg areas softer, or tailor each mattress for side, back, or combination sleepers. The machine automates these adjustments in real-time, switching wires and settings as the pockets are sewn—no manual intervention or time-wasting resets.

The result? Greater flexibility in your product line and true customization for retailers or hotel chains who want to stand out. Plus, with all these zones programmed into your production, you can offer premium mattresses that adapt to a broader range of sleeping needs without slowing down your workflow.

What is a Multi-Zone Mattress Pocket Spring Machine?

Maybe you’ve heard the term, but what does “multi-zone” really mean when it comes to pocket spring manufacturing?

A multi-zone mattress pocket spring machine lets you build mattresses with different firmness levels in specific areas—think softer coils under the shoulders, firmer support at the hips, and a gentle middle ground for the lower back. This level of control means you’re not making one-size-fits-all beds; you’re giving your customers tailored comfort based on how real bodies sleep.

Here’s why it matters:

• Customized Support: Adjust coil counts, wire guages, and tension across zones to match ergonomic needs.
• Enhanced Sleep Quality: People get pressure relief exactly where they need it—less tossing, better rest.
• Market Differentiation: Multi-zone features help your mattresses stand out to retailers and discerning customers.

With a multi-zone machine, your production line gains the flexibility to create mattresses that genuinely respond to diverse consumer preferences—without complicating your workflow. It’s a smart step for factories ready to level up from “good enough” to a truly competitive offering.

Why it Matters

• Coil tolerance: Machines must handle wire from 1.0–2.5mm
• Spring size: Most common is 35–80mm diameter, 50–300mm height
• Stitching quality: Your machine must keep fabric tension stable during high-speed production

If your output looks messy, noisy, or loose—it’s not the technology’s fault. It’s your machine.

Meeting the Demand for Multi-Zone Support

Mattress buyers aren’t just demanding comfort—they want customized support, too. You’ve probably heard the buzz: side sleepers, back sleepers, couples with totally different firmness preferences. So, how do you deliver a mattress that feels just right for everyone?

Multi-zone pocket spring machines are the game changer here. These systems let you adjust coil diameters, wire thickness, or even spring tension within a single mattress. Want a mattress that’s firmer under the hips and softer under the shoulders? No problem. By programming the machine, you can control exactly where each firmness zone starts and ends.

Some machines even offer automatic switching between spring sizes or wire gauges on the fly. That means more customization in less time—without manual retooling or production stops. Brands like cURL Too many subrequests. と Spuhl cURL Too many subrequests.

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• High-speed double wire coilers – Built for demanding workloads, these models allow for faster production by working with two wires simultaneously.
• Fully automatic pocket spring assembly units – These systems take coiled springs, arrange them into precise rows, and assemble them into mattress-sized units with minimal human intervention.
• Integrated pocket spring production lines – For operations seeking seamless automation, complete lines combine coiling, assembly, cutting, and sometimes even gluing and packaging under one roof.
• Specialized units – Some machines focus on unique features like variable spring heights or reinforced edge systems, catering to custom mattress designs.

This diversity allows factories to select equipment tailored to their desired output, production speed, and automation levels.

What Other Mattress Machinery Is Offered?

Beyond pocket spring machinery, mattress manufacturing spans a host of specialized machines designed to streamline every step of the process.

Here’s a snapshot of the types of mattress machinery commonly available:

• キルティング機械： These include multi-needle and single-needle quilting setups (think Dürkopp Adler or Juki), allowing for intricate stitch patterns across mattress panels and borders.
• Cutting Machines: From straightforward cutters to advanced computerized and CNC fabric cutting machines, these ensure precision in shaping fabric and foam components.
• Sewing Machines: Essential for assembling borders, handles, pillow tops, and decorative tape. Long-arm and high-speed linear models handle heavy-duty tasks, while dedicated edge and border machines finish the details.
• Flanging & Tape Edge Machines: These machines stitch the mattress edges, giving a neat, durable finish—an industry staple from brands like Union Special.
• cURL Too many subrequests. Fully-automatic and semi-automatic packing systems tightly roll or wrap finished mattresses for efficient transport and storage.
• Accessory Machines: Everything from label and handle sewing units to marking and cutting machines for prepping mattress trims and hardware.
• Foam Machinery: Includes foaming machines, as well as horizontal, vertical, and CNC contour foam cutting equipment for memory foam and hybrid mattresses.
• Testing Equipment: For quality assurance, durability testers and compressive strength machines simulate years of use, helping manufacturers meet global standards.

The collection of equipment means you can automate and fine-tune almost every aspect of production, whether building classic Bonnell springs or the latest in hybrid foam designs.

Dual Line Machines: Doubling Output, Maintaining Precision

For those looking to boost both productivity and accuracy, dual line pocket spring machines are a practical upgrade on the shop floor. These machines work by processing two lines of springs simultaneously, effectively doubling your production capacity—without demanding double the floor space or labor.

But it’s not just about speed. Dual line tech is engineered for precise spring placement and consistent quality, ensuring each spring pocket meets exacting standards. The result? More mattresses off the line each hour, and every one reliably uniform—no surprises when it comes to feel or support.

In short: dual line machines mean more springs, faster, and every bit as precise as your single line setup.

What Sets High-Speed Automatic Bonnell Spring Machines Apart?

While pocket spring lines rely on a coordinated team of machines, Bonnell spring production brings its own flair to the factory floor. High-speed automatic Bonnell spring machines truly stand out for their blend of speed, precision, and integration.

Here’s what you can expect from modern Bonnell lines:

• Consistent Speed: These machines take coiling, assembly, and cutting to new levels, producing spring units at impressive speeds without sacrificing quality.
• Automated Assembly: With features like computerized control panels and integrated feeders, the assembly process becomes a seamless flow, minimizing manual intervention.
• Reliable Results: cURL Too many subrequests.
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Innovation moves fast here. Machines with exclusive patents can set your facility apart, ramping up both productivity and product range.

What Accessory Machines and Pneumatic Tools Do You Need?

Creating a seamless mattress production line takes more than the core machine set. Accessory equipment and air-powered tools can save hours, cut errors, and dramatically improve efficiency—especially as your production volume grows.

Essential Accessory Machines

Here are some key add-ons savvy manufacturers rely on:

• Roll-packing units: Automatically compress and roll finished spring or Bonnell units for shipping—vital for saving space and freight costs.
• Edge and frame machines: Pressure welding and pneumatic bending units make assembling strong mattress frames straightforward, clean, and consistent.
• Automated fabric cutters and rollers: CNC digital cutters and diagonal rolling machines ensure fabric panels are trimmed quickly, with perfect accuracy.
• Guard and support spring formers: From double-edge support springs to CNC-shaped Z-springs, dedicated machines automate what would otherwise be labor-intensive fabrication.

Reliable Pneumatic Tools

Air-powered handheld tools are a must for finishing work and on-the-fly repairs:

• Wire fixing guns: For fast, tangle-free binding of wire ends and frame connections. Look for models from brands like Bostitch or BeA for reliability.
• D-ring and C-ring tools: Speed up the installation of rings or clips for securing components—think of these as industrial staplers, but for steel.
• Clamping guns: Specialized pneumatic guns help anchor palm fiber or similar padding, keeping layers tight throughout the build.

Choosing the right mix lets you move from manual to semi- or fully automated with confidence. I recommend working with established brands (SKF, Omron, Siemens, and SKF/NSK for bearings) to ensure your accessory gear has the same staying power as your mainline machines.

Are There Machines for Foam Processing and Cutting?

Absolutely—modern mattress factories often handle both innerspring and foam components. If you’re producing hybrid mattresses or specialty foam layers, you’ll want to think about dedicated foam machinery to boost your efficiency and consistency.

Core Foam Processing Equipment

• Foaming Machines: For on-site foam creation, high-pressure and low-pressure foaming machines help you customize density and firmness.
• Cutting Solutions: You’ll find everything from simple horizontal/vertical slicers to advanced CNC contour cutting machines. These let you shape foam precisely for different layers or ergonomic zones.
• Packing Equipment: Compress and roll-pack bulky foam components for easy shipping and storage.

Leading factories often rely on equipment from brands like Baumer, Fecken-Kirfel, or Albrecht Bäumer for precision, reliability, and global support.

Recent Innovations in Pocket Spring and Bonnell Spring Unit Production

Over the last few years, advances in pocket spring and Bonnell spring machinery have reshaped what factories can achieve—both in speed and versatility. While the fundamentals remain (coiling, pocketing, assembling, and packaging), manufacturers are increasingly adopting technologies that push efficiency and customization.

Key Innovations:

• High-Speed Double-Wire Coiling: Machines now feature twin-wire coiling heads (as seen from cURL Too many subrequests. と Lien ‘AcURL Too many subrequests.
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• Participation in technical working groups—this drives continuous improvements you’ll actually see on the factory floor

By investing in machines built to rigorous standards—supported by ongoing collaboration across the industry—you’re not just ticking boxes for audits. You’re future-proofing your production, reducing downtime, and giving your customers the reassurance that every mattress meets the same high bar for performance and safety.

How Important is Automation?

Manual machines limit you. Training takes weeks, and mistakes are common.

Automated systems cut training to 1–2 days, reduce labor, and increase consistency. PLC and servo systems let you switch spring specs with one touch.

Must-Have Automation Features

• HMI touch screen with multi-language
• Preset memory for multiple spring sizes
• Real-time spring detection (misalignment, skipped springs, tension errors)
• Remote support (diagnostics via WiFi)

Even in Southeast Asia, more customers are shifting toward automation. One client told me they cut labor from 5 people to 2, just by upgrading their gluing line.

What’s the Reputation of the Manufacturer?

The best machine means nothing without solid support.

Work only with manufacturers who offer installation, training, local after-sales teams, and keep spare parts in stock.

Check Before You Buy

• ISO9001 certification
• Export record to your country
• Warranty scope (does it include parts + labor?)
• Real client reviews (we’re happy to show you ours)

I often let potential buyers contact my existing clients—because our work speaks for itself.

How Do Manufacturers Collaborate and Meet Industry Standards?

No one in this industry succeeds in a vacuum.

The best mattress machinery manufacturers don’t just build machines—they’re plugged into global networks, stay updated with industry regulations, and actively share best practices. This means participating in trade alliances, collaborating with technical institutes, and often co-developing improvements with end users and fellow machine-makers.

Key Signs of an Industry-Aligned Manufacturer

• Part of industry groups like ISPA (International Sleep Products Association)
• Machinery designed to comply with CE certification and ISO9001:2015 standards
• Uses globally recognized components: Siemens/Omron PLCs, cURL Too many subrequests./cURL Too many subrequests. bearings, Schneider Electric controls
• R&D teams work with universities or trade bodies to stay ahead on innovation and safety

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• Add automatic spring type recognition
• Install remote access diagnostic kits
• Replace roller with servo-guided cam for tighter packaging

One of our Russian clients started with a semi-auto line. Two years later, we added automation modules—no need to replace the full system.

結論

The right pocket spring machine isn’t about buying the most expensive—it’s about buying the most suitable. Think speed, size-switching, smart control, and strong support.

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