ഉത്പാദനക്ഷമത വർദ്ധിപ്പിക്കൽ: പോക്കറ്റ് സ്പ്രിംഗ് മെഷീനുകളുടെ പ്രധാന സവിശേഷതകളും സാങ്കേതികവിദ്യകളും

പോക്കറ്റ് സ്പ്രിംഗ് മെഷീനുകൾ ഉയർന്ന കാര്യക്ഷമതയുള്ള മാട്രസ് നിർമ്മാണത്തിന് അനിവാര്യമാണ്, പുരോഗതിയുള്ള സവിശേഷതകളും സാങ്കേതികവിദ്യകളും നൽകുന്നു, ഇത് ഉത്പാദനക്ഷമതയെ ഗണ്യമായി വർദ്ധിപ്പിക്കുന്നു. ഈ ലേഖനം ആധുനിക പോക്കറ്റ് സ്പ്രിംഗ് മെഷീനുകൾ നിർമ്മാണത്തിലേക്ക് കൊണ്ടുവരുന്ന പ്രധാന സവിശേഷതകളും നവീകരണങ്ങളും പരിശോധിക്കുന്നു

Pocket spring machines enhance productivity through automation, precision, speed, and energy efficiency, making them a cornerstone of modern mattress manufacturing.

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Core Features of Pocket Spring Machines

1. High-Speed Production

Modern machines operate at speeds ranging from 120 to 220 springs per minute, a substantial improvement over older models.

ലാഭങ്ങൾ:

• Increased output reduces production time.
• Suitable for high-volume manufacturing.

ഉദാഹരണം: A machine producing 200 springs per minute can assemble mattress cores for up to 20 units per hour.

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2. Automation and Control Systems

Automated systems streamline processes, from coiling and fabric insertion to cutting and assembly.

Technologies:

• PLC Control (Programmable Logic Controller): Ensures precision and automates repetitive tasks.
• തത്സമയം നിരീക്ഷണം: Sensors detect faults and provide instant feedback.

Impact:

• Reduced dependency on manual labor.
• Consistent product quality with minimal human error.

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3. Flexible Spring Configurations

Machines can produce various spring types to meet diverse market needs.

Options:

• Spring Heights: 50 mm to 300 mm.
• Wire Diameters: 1.0 mm to 2.5 mm.
• Special Features: Mini springs, glue-free pocket springs, and zoning configurations.

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Cutting-Edge Technologies Enhancing Productivity

1. Heat Treatment Integration

Integrated heat treatment enhances spring strength and durability.

ലാഭങ്ങൾ:

• Reduces deformation risks.
• Ensures springs maintain their shape over time.

ഉദാഹരണം: Springs processed with heat treatment offer better load distribution and increased lifespan.

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2. Advanced Fabric Sealing Methods

Innovative sealing technologies improve the durability of pocket springs.

Methods:

• Ultrasonic Welding: Produces a strong bond without adhesives.
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സംഗ്രഹം

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