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honglian Machinery technology is a modern technology company which focusing on the production of mattress complete supporting machinery with R&D,production,sales and services.
 
With the people-oriented purpose and integrating resources with scientific view.continuously innovate and develop new intelligent manufacturing products,and promote the integration of intelligent interconnection under the cooperation of the industry management and R&D team with rich experience and design concept aims at simple operation,practicality,high reliability and wide application range.
 
 

About ZL Mattress Machine

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ZL Mattress Machine is a professional manufacturer of mattress production machinery, offering complete solutions from spring making to final packaging.

We are based in Foshan, Guangdong, China, with a modern 20,000㎡ production facility.

ZL Mattress Machine was established in 1991 and has over 30 years of industry experience.

Yes, all machines are designed and built in-house, ensuring strict quality control and innovation.

We export to more than 40 countries, including the USA, UK, Australia, and countries across Asia, Europe, and the Middle East.

We are a factory-direct manufacturer, offering competitive pricing with no middleman.

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Mattress Machinery Types

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A tape edge machine stitches the mattress panel and border together, ensuring a durable and neat finish.

It assembles individual springs into fabric pockets and arranges them into spring units for mattress cores.

Automatic machines require minimal manual handling, while semi-automatic machines need some operator involvement but cost less.

Yes, our machines can adjust to various lengths and thicknesses, suitable for different mattress types.

Essential machines include a pocket spring machine, tape edge machine, quilting machine, and packaging equipment.

Mattress Machine Customization & Production

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Yes, we provide customization in size, speed, automation level, and special functions to match your production requirements.

We offer turnkey production lines covering every stage from spring production to packaging.

MOQ is generally one unit, as each machine is built to order.

 

Standard machines take 20–40 days; custom configurations may take longer.

 

Yes, our machines can be adapted to work with your current production setup.

 

Yes, our machines can be adapted to work with your current production setup.

 

Mattress Machinery Types

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ZL mattress machines are designed for user-friendly operation, with intuitive controls and minimal training required.

Yes, every machine comes with a manual and video tutorials for setup and operation.

Yes, after brief training, operators can handle the machines effectively.

 

Most machines operate on 3-phase 380V, 50/60Hz; specific models may vary.

 

Yes, English and other languages can be set as needed.

 

Our machines are built with energy-saving motors and optimized processes.

 

Features include emergency stop buttons, safety guards, and overload protection.

Mattress Machine Shipping & Installation

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Machines are wrapped in protective film, placed in wooden cases, and secured for safe transport.

We offer sea freight, air freight, and express courier options.

 

Yes, our engineers can travel to your factory for on-site installation.

 

Most machines can be installed within 1–3 days; full lines may take longer.

 

Yes, we offer remote guidance via video call and step-by-step instructions.

Mattress Machinery After-Sales Service

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We provide a one-year warranty covering non-wear parts and technical support.

 

Yes, essential spare parts are included with each machine.

 

We offer remote troubleshooting and ship replacement parts quickly.

 

Yes, we provide lifetime technical support for all our machines.

 

Yes, we can provide scheduled maintenance services.

Mattress Machine Industry Knowledge

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Mattress manufacturing typically involves several stages, and ZL Mattress Machine provides the machinery required for each step:

  1. Spring production – Using a pocket spring machine or bonnell spring machine to produce the mattress core.

  2. Quilting – Sewing the top and bottom panels with padding materials using quilting machines.

  3. Border preparation – Cutting and marking fabric borders with machines like the ZL‑BD‑C Automatic Border Mark and Locate & Cut Machine.

  4. Assembly – Placing the spring unit between the top and bottom panels.

  5. Tape edging – Stitching the panels and border together using a tape edge machine (e.g., ZL‑TE‑5B).

  6. Packaging – Compressing, rolling, and packing the mattress for shipping using our compression and packaging machines.
    This workflow ensures consistent quality and efficient production for small and large-scale factories.

Pocket springs offer better comfort and support; bonnell springs are more affordable for budget mattresses.

 

The market is moving toward automation, customization, and eco-friendly production.

  • Automation – CNC controls for higher accuracy and reduced labor costs.

  • Customization – Ability to produce varied sizes and designs on one production line.

  • Sustainability – Energy-efficient machines and low-VOC adhesives for greener production.

  • ZL integration – All our machines are designed to meet these market demands.

Use automation, optimize workflow, and train operators.

  1. Upgrade machinery – Automated systems increase speed and reduce human error.

  2. Optimize layout – Arrange machines to minimize material handling time.

  3. Preventive maintenance – Regular servicing reduces unexpected downtime.

  4. Operator training – Skilled workers can fully utilize machine capacity.

  5. ZL support – We offer factory layout planning and operator training.

Export certifications vary by region, with CE marking most common.

  • Europe – CE certification for machinery compliance.

  • USA/Canada – CSA or UL approval for electrical safety.

  • Australia/New Zealand – AS/NZS standard compliance.

  • ZL assistance – We ensure all machines meet the target market’s requirements and provide supporting documents.

Clean, lubricate, and inspect regularly to ensure smooth operation.

  • Daily – Remove lint and dust; check needle condition.

  • Weekly – Lubricate moving parts following manufacturer’s guide.

  • Monthly – Inspect belt tension, bearing condition, and alignment.

  • ZL guidance – We supply detailed maintenance schedules and tutorial videos.

Mattress Machinery Top Questions

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ZL Mattress Machine, founded in 1991, is one of the best automatic mattress machine manufacturers in China. Our signature tape edge machine models (ZL‑TE‑5B, ZL‑TE‑3A) are renowned for precision and high-speed efficiency

Among global mattress machinery brands, ZL Mattress Machine is recognized for advanced automation, stable performance, and comprehensive after-sales support. We offer complete production solutions from spring making to final packaging.

A complete ZL mattress production line—including edge sewing, spring formation, labeling, and packaging—ranges from USD 50,000 to USD 150,000 depending on automation level and configuration

ZL’s high-speed pocket spring machine is CNC-controlled and optimized for minimal waste and maximum consistency, delivering stable production for medium to large factories

ZL’s mattress compression and packaging machines compress, roll, and seal mattresses to reduce volume and shipping costs, supporting high-speed operation up to 100 packs per hour

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