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| Item | Specification |
|---|---|
| Model | ZJ1R |
| Efficiency | About 7 rows/min |
| Air requirement | 0.3 m³/min, 0.6 MPa |
| Power requirement | 3P 380 V 50 Hz (can be customized) |
| Working temperature | 0–35 °C |
| Total power | 12 kW |
| Gross weight | About 2350 kg |
| Machine size (about) | 3500 × 3000 × 2050 mm |
| Operation | Feed the pocket spring strings manually |
| Control of assembling platform | Electronic control |
| Gluing method | Continuous or intermittent gluing |
| Material Specifications | |
| Pocket spring height | 60–280 mm |
| Spring central diameter | φ45–80 mm |
| Non‑woven thickness | 70–100 g/m² |
| Non‑woven width | 450–2200 mm |
| Inner diameter of non‑woven | ≥ 60 mm |
| Outer diameter of non‑woven | ≤ 500 mm |
High-strength non-woven fabric and high-carbon steel wire are loaded into the machine. The non-woven fabric serves as the pocket material, while the steel wire is the spring core material. Tips: Ensure fabric rolls match the required width (450–2200 mm). Steel wire diameter should be φ45–80 mm.
The steel wire is automatically fed and coiled into springs (diameter Ø45–80 mm, height 60–280 mm). The ZJ1R operates at about 7 rows per minute, ensuring consistent production. Tips: Check wire feeding tension regularly. Keep the coiling area free from dust or oil to ensure precision.
Each spring is inserted into non-woven fabric pockets and sealed using ultrasonic welding technology. This method uses no glue, making it fully eco-friendly while ensuring strong, durable seals. Tips: Select continuous or intermittent welding based on production needs. Inspect weld quality every 30 minutes to maintain consistency.
The machine arranges pocketed springs into custom layouts according to mattress, pillow, or seat specifications. The electric platform allows precise positioning for accurate assembly. Tips: Adjust platform height to match product thickness. Always align springs before final bonding.
The ZJ1R can assemble approximately 7 rows of pocket springs per minute, depending on spring size and production settings.
It supports pocket springs with diameters of φ45–80 mm and heights of 60–280 mm, compatible with non-woven fabric thicknesses of 70–100 g/m².
Yes. The ZJ1R offers both continuous and intermittent gluing modes, allowing you to choose the most efficient option for your production.
Yes. The standard power requirement is 3P 380V 50Hz, but we can customize the electrical configuration to match your local standards.
Spring strings are manually fed onto the platform, but the assembly, gluing, and arrangement processes are automated for higher efficiency.
The machine requires 0.3 m³/min of compressed air at a pressure of 0.6 MPa.
How large is the machine and how much space is needed for installation?
It includes an emergency stop button, protective guards around moving parts, and automatic shut-off in case of abnormal operation.
Daily: Clean the machine and glue nozzles.
Weekly: Lubricate moving parts.
Monthly: Inspect belts, hoses, and electrical wiring.
Tell us what you need — we’ll handle the rest.
Optimized by Seraphinite Accelerator