Product Description: The fully automatic pocket spring assembly machine is currently a popular spring bed net bonding equipment in the industry. This machine is mainly used in the production line of pocket spring mattresses or pocket spring sofas. It can select and cutcontinuous bag spring materials for bonding.The ZJ8S/ZJ8SE fully automatic pocket spring assembly machine has the advantages of easy operation, stable production, and fullyautomatic production. It is an essential specialized equipment for producing pocket spring mattresses or pocket spring sofas.The ZJ8H-400 fully automatic pocket spring assembly machine not only has the advantages of easy operation, stable production, andfully automatic production, but also features a unique raised structure that allows the machine to adapt to higher heights of pocketsprings, improving its versatility. It is an essential specialized equipment for producing pocket spring mattresses or pocket spring sofas.
Machine Model | ZJ8S / ZJ8SE | ZJ8H-400 | |
---|---|---|---|
Efficiency | About 3 minutes per pocket spring net | ||
Air Requirement | 0.4m³/min, 0.6MPa | ||
Power Requirement | 3P 380V 50Hz (customizable) | ||
Working Temperature | 0℃ – 35℃ | ||
Total Power | 20 kW | ||
Gross Weight | About 5000 kg | About 5200 kg | |
Machine Size (L×W×H) | 7800 × 3730 × 2500 mm | 7800 × 3730 × 2600 mm | |
Material Specifications | |||
Pocket Spring Height | 100–300 mm (customizable) | 100–400 mm (customizable) | |
Spring Central Diameter | φ45–80 mm | ||
Non-woven Fabric Thickness | 70–100 g/m² | ||
Non-woven Fabric Width | 450–2200 mm | ||
Inner Diameter of Non-woven | ≥ 60 mm | ||
Outer Diameter of Non-woven | ≤ 500 mm |
Finished pocket spring rows and non-woven fabric are loaded into the machine. The fabric width and tension are adjusted according to the mattress size requirements.
The machine automatically aligns the pocket spring rows and positions them in order for bonding. Multiple rows can be processed simultaneously depending on machine configuration.
Each spring row is connected to the next using hot-melt glue or ultrasonic sealing (depending on configuration), ensuring firm bonding with minimal odor or residue.
Springs are bonded into mattress-sized grids based on preset layout dimensions. Layouts can be rectangular, zoned, or customized for ergonomic designs.
It automatically glues or bonds pocket spring rows together to form complete mattress cores. It ensures accurate alignment and strong adhesion, improving production efficiency and quality.
ZJ8S / ZJ8SE support spring heights from 100–300mm.
ZJ8H-400 is an enhanced model that supports up to 400mm high springs, ideal for thick or luxury mattresses.
Each mattress spring core takes approximately 3 minutes to assemble, depending on the layout and spring quantity.
Yes. The machine supports customized layouts, including regular rectangular grids, ergonomic zoning patterns, or customer-specific arrangements.
By default, it uses hot-melt glue. Ultrasonic bonding is also available as an option for eco-friendly, glue-free production.
Spring height:
ZJ8S/SE: 100–300mm
ZJ8H-400: 100–400mm
Spring diameter: φ45–80mm
Thickness: 70–100g/m²
Width: 450–2200mm
Inner diameter: ≥ 60mm
Outer diameter: ≤ 500mm
Yes. The machine uses a touchscreen control panel with intuitive interface and preset layout memory. Most operators can learn to use it within one day.
Power: 3-phase 380V 50Hz (customizable)
Air supply: 0.4m³/min at 0.6MPa
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