ZL is a leading manufacturer of mattress machinery with 15+ years of experience. Our 20,000+ m² factory and 80+ R&D experts enable us to deliver customized, efficient solutions to 2000+ global clients in 150+ countries.
Identify Target Market: Determine the demand in your region and potential export markets.
Competitor Analysis: Research existing manufacturers to find market gaps.
Product Focus: Decide on mattress types (spring, foam, latex, hybrid) and price ranges.
Business Plan: Outline investment costs, profit projections, and sales strategies.
2. Factory Location & Layout Planning
Site Selection: Choose a location with convenient logistics, adequate utilities, and favorable regulations.
Space Requirements: Allocate areas for raw materials, production, storage, and offices.
Production Flow: Design an efficient workflow to minimize material handling time.
Main Materials: Springs, foam, fabric, adhesives.
Supplier Evaluation: Quality, price competitiveness, and delivery reliability.
Inventory Management: Implement a system to avoid stockouts and overstocking.
5. Factory Setup & Installation
Utilities Preparation: Ensure proper electrical, air, and water connections.
Equipment Installation: Work with machinery suppliers for setup and calibration.
Safety Measures: Install fire systems, emergency exits, and first-aid stations.
6. Workforce & Training
Hiring Needs: Operators, quality inspectors, logistics staff, and management.
Training: Machinery operation, safety protocols, and quality standards.
Incentives: Implement performance-based rewards to boost productivity.
