Mattress Machine

Our mattress machinery line comprehensively covers the four essential processes of mattress manufacturing: spring production, quilting, edge sealing, and final packaging. With over 36 equipment categories and more than 100 machine models, we offer a complete, end-to-end solution for mattress production—designed to meet the needs of manufacturers seeking high-efficiency and scalable production.

Table Of Contents For Mattress Machine

In terms of pricing, we provide tailored quotations based on each customer’s specific equipment requirements, ensuring a cost-effective and suitable solution.

Mattress Pocket Spirng Machine

Automated & Precise Pocket Spring Production with Customizable Specifications and Minimal Labor Involvement.

 

Pocket spring machine
  • Mini spring,high-compression, high-speed, and sofa pocket spring machines
  • High-Speed Production:180 springs/min
  • Wide Wire Range:1.3-2.2mm
  • Flexible Spring Sizes :70-250mm
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Mattress Quilting Machine

Automated & Accurate Quilting for Mattress Panels with Flexible Patterns and High-Speed Performance.

 

Mattress quilting Machine
  • Multiple Models: Single-head, double-head, computerized, and multi-needle quilting machines
  • High Quilting Speed: Up to 3000 RPM (stitches per minute)
  • Adjustable Stitch Range: 2–6 mm stitch length
  • Fabric & Foam Compatibility: Supports multi-layer quilting with fabric, foam, fiberfill
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Mattress Tape Edge Machine

Smooth & Durable Tape Edge Sewing for Mattresses with Adjustable Speed and Precise Corner Turning.

Mattress Tape Edge Machine
  • Multiple Models: Semi-automatic, fully automatic, and corner-turning tape edge machines
  • High Sewing Speed: Up to 3000 RPM for smooth and stable operation
  • Adjustable Table Height: Suitable for mattress thickness from 50–400mm
  • Precise Corner Handling: Auto turning for clean and tight edge finishing
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Mattress Packaging Machine

Versatile Packaging Solutions for Mattresses, Roll-Pack and Sofa Compression with High Efficiency and Compact Design.

Mattress Packaging Machine
  • Multiple Models: Mattress packer, roll-packing machine, and sofa compression packer
  • Fast Packaging Speed: Up to 100 units/hour (model-dependent)
  • Material Compatibility: Supports PE film, compression bags, stretch film
  • Flexible Size Range: Mattress sizes up to 2200×2200×1000mm
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Fully Customizable

Mattress Machinery Production Line Customization

  • Factory Size ：Square meters of available space for production (e.g., 500㎡ / 2000㎡)
  • Factory Layout：Upload your layout plan or describe production area & material flow
  • Power Supply：Local voltage (e.g., 220V/380V, 50Hz/60Hz)
  • Finished Product Type：Pocket spring mattress / Foam mattress / Roll-packed / Bonnell / Hybrid
  • 3–5 day rapid sampling, including both 3D render and physical prototype
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Step 1: Raw Material Preparation

Foam blocks, fabrics, non-woven materials, coils, and accessories (zippers, handles, labels) are prepared and cut to size. This ensures efficient flow in the later production stages.

Step 2: Spring Unit Manufacturing

Using pocket spring or Bonnell spring machines, steel wires are coiled, heat-treated, and assembled into spring cores. These can be single-zone or multi-zone depending on mattress design.

Step 3: Spring Net Gluing (Optional)

For pocket spring mattresses, automated gluing machines apply hot-melt adhesive to fix spring rows together and shape the mattress core.

Step 4: Foam & Layer Cutting

CNC or manual foam cutting machines are used to cut foam layers, latex, or memory foam to match the mattress size and structure.

Step 5: Quilting Panel Fabric

Quilting machines stitch fabric layers with foam or fiber filling into top and bottom panels. Pattern, stitch length, and density are customizable.

Step 6: Panel Cutting & Border Preparation

Quilted panels are cut to mattress size. At the same time, side borders are sewn (including handles, air vents, zippers, logos) using industrial sewing machines.

Step 7: Mattress Assembly & Tape Edge Sewing

All parts (spring core, foam layers, quilted panels, borders) are assembled. Tape edge machines sew the top and bottom panels together with the borders to form the complete mattress.

Step 8: Labeling & Final Stitching

Brand labels, care instructions, or custom embroidery are attached. Final quality checks are performed to ensure stitching is neat and dimensions are accurate.

Step 9: Compression, Roll Packing or Flat Packing

Packaged mattresses are barcoded, stored in the warehouse, and loaded for delivery to retailers, distributors, or direct customers.

Step 10: Storage & Shipment

Mattresses are sent through compression or roll-packing machines for space-saving packaging. Packaging type depends on product and shipping needs.

Looking to Speed Up Your Mattress Production?

Discover how our automated mattress machines can help you reduce production time, boost efficiency, and deliver faster to your market. Let us customize a solution for your factory.

Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of products:

ZL Mattress Machinery is a trusted high-tech manufacturer with over 10 years of industry expertise. From spring production to quilting, edge sewing, and packaging, we offer a full range of mattress manufacturing solutions designed for efficiency, stability, and cost-effectiveness.

  • Complete Product Line
    Over 100 models covering the entire mattress production process—spring machines, quilting machines, tape edge machines, and roll-packing machines.

  • Strong R&D and Customization
    Our experienced engineering team provides continuous product innovation and supports customized solutions tailored to your factory needs.

  • High-Speed & Stable Operation
    Our machines are built for long-term, high-volume operation with fast speeds and low maintenance requirements.

  • Professional After-Sales Support
    From on-site installation and training to spare parts and remote troubleshooting, we ensure your production runs smoothly at all times.

Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of products:

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